The Rise of Cobots: How Humans and Robots are Redefining Welding Collaboration

May 3, 2024by APMmachine

In the world of welding, a revolution is underway: the rise of cobots. These collaborative robots aren’t here to replace skilled welders, though; they’re here to transform the industry by making work safer, more efficient, and consistently high-quality.

With the American Welding Society reporting an industry shortage of 330,000 welders by 2028, robotics is filling the gap. Welding robot companies are seeing massive growth as the industry takes an incredible leap forward. But what does this look like, and how will it affect humans in the profession? 


What Are Robotic Welding Solutions? 

Cobots, or collaborative robots, combine welding technology with robotics to bring automation and collaboration to the industry, simplifying the lives of welders. While some may fear robotic welding solutions replace talented welders, there will always be a place for a master at work.

Instead, cobots support welders as partners, making their jobs safer and less arduous while allowing them to focus on achieving incredible results. For example, cobots can take on the most dangerous aspects of welding for improved worker health and safety.

Companies are already seeing the potential in cobots, with the International Federation of Robots (IFR) reporting a 50% growth prediction for 2023. And the trend shows no signs of abating. 


Busting the Myth: Cobots Aren’t Here to Take Jobs 

It’s important to understand that robotic welding solutions like cobots are designed for collaboration, not replacement. They rely on lightweight materials, advanced sensors, interactive interfaces, and AI to work alongside humans within shared workspaces. Unlike traditional robots often seen in industrial settings, cobots aren’t meant to operate in isolation. 


Where Cobots Come into Play 

Cobots enhance human potential within various welding processes, including MIG/TIG and submerged arc systems. Their flexibility as partners has unleashed a new era of welding, resulting in: 

  • Reduced lead times
  • Increased efficiency
  • Better quality welds
  • Enhanced health and safety 


Streamlining Welding Workflows for Better Results

Cobots offer precise and reliable performance, freeing human welders from the repetitive, physically demanding tasks that contribute to the welder shortage. Their ability to work tirelessly, provide unwavering consistency, and function within hazardous environments benefits both businesses and individual welders.

Let’s examine some of the impacts cobots have on workflows:

  • Streamlining Repetitive Tasks: Metalwork involves many repetitive tasks. Cobots optimize these processes, leading to improved safety, continuous operation, consistent quality, and minimized worker fatigue.
  • Achieving Excellence in Production: Consistency is key in welding. Cobots eliminate the potential for human error, reducing rejects and reworks. This empowers welding teams to shift from repeatability to innovation.
  • Boosting Welding Agility: Cobots handle varied tasks without losing efficiency. Easy to program and adaptable, they boost agility within demanding welding environments. 


Cobots: The Welding Force Multiplier 

Even the most skilled welders benefit from support. Cobots are the ultimate force multiplier, adding precision and expertise to any task while remaining under human control. This collaboration results in:

  • Direct Collaboration: Cobots augment a welder’s abilities, much like a blacksmith upgrading from a manual hammer to a power hammer.
  • Real-Time Feedback Loops: Cobots provide continuous feedback, allowing welders to make adjustments on the fly and optimize outcomes.
  • Uniform Expertise: Cobots offer out-of-the-box mastery. Welders of all experience levels gain a high-precision tool, elevating their work. 


Choosing the Right Partner: What to Look for in a Robotic Welding Machine Shop 

Investing in a partnership with a machine shop that utilizes robotic welding solutions is a significant step. To ensure success, it’s crucial to ask the right questions and look for these key indicators:

  • Industry Expertise: Look for a machine shop with a proven track record within your specific industry. Experience with your niche’s materials, tolerances, and compliance standards is essential.
  • Flexibility: The best robotic welding shops can adapt to your production needs. They should handle changes in volume or product specifications seamlessly.
  • Technological Innovation: Inquire about their specific robotic equipment and software. Do they invest in cutting-edge technology to ensure optimal precision and efficiency?
  • Quality Control Processes: Ask about their quality assurance procedures. Can they provide real-time performance data and detailed reporting that meets your standards?
  • Collaborative Approach: The most successful partnerships involve open communication and a shared commitment to continuous improvement. Look for a machine shop that values your input and will work together to optimize outcomes.

Beyond these core factors, consider these additional points:

  • Cost Transparency: Get clear, upfront pricing breakdowns and discuss potential variables that could impact cost.
  • Location: Does proximity to your facility matter for logistics and ease of collaboration?
  • Certifications: Are they certified to the industry standards (ISO, AWS, etc.) relevant to your work?

Choosing a robotic welding machine shop is about more than just the technology. It’s about finding a partner that understands your needs, prioritizes quality, and shares your vision for innovation. 


The Future of Welding is Now 

Cobots provide the speed, precision, and consistency businesses have always desired. Their transformative impact on workflows and outcomes is driving industry-wide change.

If you’re ready to join welding’s robot revolution, Advanced Precision Machining is the partner for you. We create safer, more efficient work environments with state-of-the-art robotic welders. To learn more, contact us today.